Packaging is one of the main components of microfabricated systems. While there has been much development regarding manufacturing of dense packages for various multi-chip module technologies, none provides the flexibility, modularity, and small size needed for a microsystem containing substrates with sensors, actuators, and circuits fabricated using different technologies. Modularity and reworkability are particularly important in multi-substrate packages typically encountered in microsystems. In particular for MEMS devices, electrical, fluid, and optical connections are needed between dice of a microsystem, which may make the manufacturing of packaging more difficult.
Researchers at the University of Michigan have developed a multi-substrate, microsystem package and a method for assembling it. The package includes a high-density flexible connector array for use in compact and multi-substrate packages containing circuits, sensors, and actuators in a re-workable and modular approach. The package is designed as a cube with highly flexible connectors providing electrical and fluidic connections between the substrates. The cables are integrated in the inside walls of the cube and make pressure contacts to the pads on stacked substrates. The cables are designed to be flexible and capable of being manipulated so that individual dice can be inserted to populate the cube. These flexible cables can be made out of Parylene or any other suitable polymer, metal or inorganic dielectrics.
Applications and Advantages
- packaging for microsystems
- compact and multi-substrate packages containing-nl-circuits, sensors, and actuators
- re-workable and modular